Resources

At ProWeldingHelmets, we’re all about welding headgear that’s anything but ordinary. From welding helmets to hoods and accessories, we’ve got you covered. Our mission? To arm you with the gear that’s not just good, but crucial for your welding requirements. Because we know that the right tools can make all the difference between a job well done and a job done right.

We’ve spent years testing various welding helmets in our OWN PROJECTS, searching for the ones that go above and beyond in terms of quality, durability, and performance. The products we recommend aren’t just any old helmets – they’re the ones we trust to keep ourselves safe and make our welding smoother than ever.

In addition to testing, we frequently utilize various WELDING CALCULATORS to determine settings and costs, consult SCIENCE JOURNALS to deepen our understanding of the processes involved, refer to GUIDELINES from governments around the world to ensure compliance, and engage with videos and podcasts to stay informed about the LATEST TRENDS.

Whether you’re new to welding or a professional, don’t worry, we’ve compiled a list of recommended resources to guide you on your journey- no matter what your skill level is.

Welding Helmet Fundamentals

Resources On ProWeldingHelmets.com

Here is a table of insightful posts on our website that you might find useful:

• Welding Eye Protection Tips: Protect your eyes from harmful UV radiation and intense light by wearing appropriate gear.
• Welding Helmets
  • Different Types: Explore various types of welding helmets, including passive, auto-darkening, and flip-up models, to find the right one for your needs.
  • Accessories: Consider adding accessories like magnifying lenses, sweatbands, and helmet covers to enhance comfort and functionality.
  • Auto-Darkening Helmets
    • Working Mechanism: Understand how auto-darkening helmets work, with sensors that detect the arc and darken the lens accordingly.
    • ADF Batteries: Learn about the type, location, uses, replacement, and troubleshooting guide of batteries used in auto-darkening filters.
    • Testing Methods: Ensure your hood meets safety standards by following recommended testing methods and guidelines.
    • Adjustment Tips: Properly adjust your welding helmet for a secure fit and optimal shade during welding tasks.
    • Safety Aspects: Prioritize safety by choosing an auto-darkening helmet with appropriate impact resistance, lens shading, and durability.
    • Storage Ideas: Keep your hood in a cool, dry place to prevent damage and maintain its effectiveness.
  • Welding Hood Lenses
    • Lens Shade Chart: Refer to a lens shade chart to determine the appropriate shade for different welding processes and environments.
    • Clarity Ratings: Classifications of welding helmets (lenses)- know different clarity ratings for welding helmets and find out the one suitable for you.
    • Lens Replacement Guide: Find expert tips and step-by-step guides to changing lenses (cover, inner, outer, and ADF) in welding helmets.
    • Cheater Lens: Learn everything about cheater lenses for magnification. Know applications and installation techniques with pros and cons.
  • Fog Prevention Tips: Prevent fogging on your helmet lens by using anti-fog solutions or ventilation systems.
  • Welding Helmet Vs Goggles: Compare the pros and cons of welding helmets and goggles to choose the best eye protection for your welding tasks.
  • Customization Of Welding Helmets: Learn interesting methods to customize your hood with paint, decals, stickers, stencils, hydro-dipping, etc.
  • Assembling A Welding Hood: Follow the step-by-step guide to assemble your helmet easily, along with best practices.

Welding Calculators

Looking to enhance your welding precision and efficiency? Check out these calculators that we use ourselves for different tasks!

• Welding Lens Shade Calculator: We developed this calculator to simplify the selection of the shade number in helmets required for specific welding types. To determine the necessary shade, choose your process and arc current in amperes. Try it out here: Lens Shade Calculator.
• Seam Weight and Volume Calculator: This calculator helps you choose the weight and volume of a welded seam, which is crucial for material planning and cost estimation. Check the Gedik Welding Calculator.
• Miller’s Weld Setting Calculator: It provides settings for various welding processes based on material type and thickness, ensuring optimal weld quality and efficiency. Find it here: Miller Welding Calculators.
• Weld Setting Calculator (Longevity Inc.): This calculator offers settings for different welding machines and processes, helping you achieve the desired characteristics. Here it is: Longevity Inc. Welding Calculators
• ESAB Welding Cost Calculator: This is one of the most useful calculators we found on the internet. It helps us estimate the cost of operations, including labor, consumables, and overhead, aiding in project budgeting and pricing. Check it here: ESAB Quick Weld Productivity Analyzer
• Weld Consumable Calculator: This calculator by the Australian Welding Institute helps you determine the amount of consumables (such as filler metal and shielding gas) needed for butt and fillet welds, optimizing material usage and reducing waste. Check here: Weld Consumable Calculator
• Hobby Welding Calculator: The MIG welding calculator is a useful tool for hobbyists and DIY enthusiasts, providing settings based on material thickness and wire diameter. Find it here: MIG Welding Calculator

Research Papers On Welding Headgear And Safety Precautions

Out of the hundreds of research journals written by renowned scientists and engineers, here are some of our favorites that we found most valuable.

Welding Helmet Airborne Fume Concentrations: This study by D Liu, H Wong, P Quinlan, and P D Blanc examines the airborne fume concentrations generated during welding operations, highlighting the importance of proper ventilation and respiratory protection for welders. Here is the National Library of Medicine Study.

Welding Helmet with AR Capabilities: This research paper by B. Hillers, D.Aiteanu, P. Tschirner, M. Park, A. Gräser, B. Balazs, and L. Schmidt explores the use of welding helmets with augmented reality (AR) capabilities, discussing their potential applications in improving welder productivity and safety. Read it here.

Angles of Entry of Ultraviolet Radiation into Welding Helmets: This study by Thomas S. D. Tenkate and Michael J. Collins in the American Industrial Hygiene Association Journal investigates the angles at which ultraviolet (UV) radiation enters hoods, providing insights into how helmet design can affect UV protection for welders.

Lightweight Face-Assisted Object Detection Model for Welding Helmet Use: This research paper by Weiming Chen, Changfan Li, and Hailin Guo presents a lightweight face-assisted object detection model designed specifically for use in welding helmets, enhancing welder safety and efficiency. Read it on ScienceDirect.

Factors Influencing the Use of Control Measures to Reduce Occupational Exposure to Welding Fume: This study by Renee N. Carey, Lin Fritschi, Ha Nguyen, Kamil Abdallah, and Timothy R. Driscoll explores the factors that influence the use of control measures to reduce welders’ exposure to fumes, highlighting the importance of proper ventilation and personal protective equipment.

Welding Handbook Volume 1 – Welding Science & Technology: This handbook, published by the American Welding Society (AWS), provides comprehensive information on welding science and technology, serving as a valuable resource for professionals and educators. Find it on the AWS Publication.

Govt. Guidelines In Different Countries

We follow guidelines from various governmental organizations worldwide to ensure the best practices. Every welder and person related to this profession should know these-

• [US] Welding Safety Recommendations: The Mine Safety and Health Administration (MSHA) provides guidelines for welding safety in the mining industry, emphasizing proper training, equipment maintenance, and hazard awareness.
• [UK] Welding Health and Safety Recommendations: The Health and Safety Executive (HSE) in the UK offers guidance on protecting workers from hazards, including ventilation, exposure limits, and personal protective equipment (PPE).
• [Australia] Welding Safety Guidelines: The Workplace Health and Safety Queensland provides safety guidelines for welding in Australia, covering hazardous exposures and safety measures.
• [Canada] Welding Safety Guidelines: The Canadian Centre for Occupational Health and Safety (CCOHS) offers information on welding safety in Canada, including guidelines for personal protective equipment (PPE).
• [US Texas] Welding Hazards: The Texas Department of Insurance provides resources for identifying and mitigating risks, including ventilation, hazard communication, and PPE.

YouTube Channels And Podcasts

We closely follow various channels and podcasts to learn from industry experts and stay updated on their latest works. Feel free to check them out and expand your knowledge.

• Arc Junkies Podcast: This is a podcast dedicated to all things welding. Join host Jason Becker as he interviews professionals, discusses industry trends, and shares tips and tricks.
• Welding Tips and Tricks Podcast: Join the Welding Tips and Tricks Podcast for expert advice, industry news, and engaging discussions. Hosted by Roy Crumrine, Jody Collier, and Jonathan Lewis, this podcast covers a wide range of topics to educate and inspire welders of all levels.
• Welding Tips and Tricks Youtube Channel: We found it the most useful YT channel for learning welding, with Jody presenting information in a clear and engaging manner, covering a wide range of topics.
• WeldTube: This is one of our favorite channels, where the videos are very informative and practical to our welding requirements.
• Abom79: Created by Adam, a machinist, welder, and metalworker who shares his projects from his home machine shop.
• b532yy: A Russian channel with unique and interesting projects, unlike any others. АнтиковкА is another Russian channel dedicated to fantastic forging and welding processes.
• xAZAZELx13: This YouTube Channel focuses on Pipeline welding with some of the most detailed videos we have ever seen.

Recommended Welding Helmet Brands

Looking for the best welding helmet brands to ensure your safety and comfort during projects? At ProWeldingHelmets.com, we’ve researched and compiled a list of the top brands known for their quality, durability, and innovative features:

1. Lincoln Electric: A trusted name in welding, Lincoln Electric offers helmets with advanced auto-darkening lenses that provide exceptional optical clarity and protection. Their hoods are known for their durability and reliability, making them a good choice for professional welders.
2. Miller Electric: Miller Electric is renowned for its high-performance welding helmets that offer superior comfort and protection. Those hoods are designed to withstand the rigors of welding, providing reliable performance in various applications.
3. 3M: The helmets from 3M are known for their cutting-edge technology, including auto-darkening lenses that provide excellent optical clarity and color recognition. They are also designed for maximum comfort, with adjustable features to ensure a perfect fit.
4. Jackson Safety: Jackson Safety offers a range of welding helmets designed to meet the needs of both hobbyists and professionals. Their helmets are known for their durability and versatility, making them a popular choice among welders of all skill levels.
5. ESAB: ESAB is known for its innovative solutions, and its hoods are no exception. With advanced technology for enhanced safety and comfort, ESAB welding helmets are a top choice for welders looking for reliable performance and durability.
6. Optrel: Optrel helmets are made in Switzerland and are known for their exceptional quality and reliability. Their auto-darkening lenses provide excellent performance, making them a favorite among professional welders.
7. Hobart: Hobart offers a variety of affordable welding helmets that provide good performance and value. Their hoods are designed for comfort and durability, making them a great choice for hobbyists and occasional welders.

Have Some Questions?

Our dedication to quality extends beyond product recommendations. Our team continuously uses welding calculators, reads research papers, studies government guidelines, and follows industry experts to stay informed and provide you with the most current and reliable information.

If you have any specific suggestions, or questions about welding helmets, shields, hoods, or related accessories, feel free to reach out here. We’re here to help you make informed decisions.